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Salim Reza

Salim Reza

Industrial & Production Engineer

SQ Group | Dhaka, Bangladesh

Technologies

My Portfolio Highlights

My New Course

Introduction to Power BI

My New Course

Data Modeling in Power BI

My New Course

Introduction to DAX in Power BI

Industrial & Production Engineer along with Manufacturing Analyst

My Work

Take a look at my latest work.

course

Introduction to DAX in Power BI

course

Reports in Power BI

ExcelPower BI
course

Exploratory Data Analysis in Power BI

Power BI

My Certifications

These are the industry credentials that I’ve earned.

Other Certificates

Microsoft in Coursera Microsoft Power Platform Fundamentals

HMS Bangladesh Limited Certified Internal Auditor on QMS (ISO 9001:2015) & EMS(ISO 14001:2015)

University of Michigan in Coursera Leading People & Teams Specialization

Ostad Analyzing Data with Microsoft Power BI

BeingCert Global,USA Lean Six Sigma Methodology Black Belt

BeingCert Global,USA, Lean Six Sigma Methodology Green Belt

WCO Consultants Pvt. Ltd.,India Lean Methodology Blue Belt

WCO Consultants Pvt. Ltd.,India Lean Methodology Yellow

TMIS (International) Ltd, HongKong Time Management Integrated System (GSD) Practitioner

DataCamp Course Completion

Take a look at all the courses I’ve completed on DataCamp.

My Work Experience

Where I've interned and worked during my career.

SQ Group | Mar 2023 - Present

Manager - System Implementation

Achievement: Implement the Manufacturing execution system (MES) to capture, analyze, and visualize the in-process product and process quality and production data in garments manufacturing Reduce waiting time for report making and real-time process performance sharing for real-time problem solving Process Mapping for MES and ERP implementations in VISIO IE and Production related all Manual reporting replaced to System generated reports Leading Teams & Projects: MES Implementations Project for Production Data and SMV Data Bank KPI Management Implementations through Quality Management System Led cross-functional Team for ERP requirements collections. Role & Responsibilities: Requirements collection and finalizations for Manufacturing Execution System and ERP and mapping the processes Standard Operating Procedure (SOP) making and Implementation as per ISO 9001:2015 Implementation of Built In Quality (BIQ) tools & lean concepts across the business system to build a robust process and maximum productivity. Implement the customer Quality & safety requirement system for building the quality of the product in the process. Implement an advanced quality and Productivity system such checklist, and to reduce the rework & rejection, and non-value added activities and implement problem-solving tools & techniques such as fishbone, 5 why analysis, etc
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Edison Group (Symphony Mobile & Accessories, Siemens) | Feb 2021 - Mar 2023

Manager & Head of IE & Planning Department

Responsibilities: Real-time data analysis and data record to solve production line problems and improve efficiency by Microsoft Power BI Implementation of industrial engineering & lean concepts across the business system to build a robust process and maximum productivity. Measuring the throughput time and design & implement the in the line as per Takt time to ensure the effective utilization of workforce. Implement an advanced quality system to reduce the rework & rejection  Build a quick changeover team to reduce changeover time. Implementation of 5S's program across the company.  Working to reduce the CPM of a product by reducing the non-value added activities through process mapping & line balancing, new technology in the assembly line. Ensuring the effective utilization of 4M’s (Man, Machine, Material, Methods) through people engagement by kaizen activities. Design cost-effective & efficient product line and apply Industrial Engineering & Lean tools techniques to improve productivity.  KPI and performance measurement system for factory & assembly line. Skill Matrix for Team members, Team Leaders, and Group Leaders and deploy the TL & GL concepts to build problem-solving culture. 

Mind Concord Bangladesh (Pvt) Limited | Oct 2019 - Present

Facilitator - System & Process Development

Working at Digital Engravers Limited To improve the process efficiency & Quality we work in the Base section , when I started working in the factory they have monthly 120 Pcs cylinder rejection and Cupper plating Oder/thickness was 350-450 micron. After implementing the Industrial Engineering & lean tools & techniques we are able to reduce the the number pf rejection with 20 Pcs per month and plating order become 200-250 micron. They have another difficult problem in delivery schedule and we implement the Kanban to FIFO (First in First Out). Their on time delivey rate increase up to 99%.

National Polymer Group | Mar 2019 - Jan 2021

Senior Assistant Manager & Head of Industrial Engineering Department

Implementation of industrial engineering & lean concepts across the business system to build the robust process and maximum productivity. 1. Measuring the SMV and design & implement the in the line as per Takt time to ensure the effective utilization of manpower. 2. Advance Quality System to reduce the rework & rejection 3. Build a quick change over team to reduce changeover time 4. Implementation 5Ss program across company. 5. Working for to reduce the CPM of product by reducing the non value added activities through process mapping & line balancing, new technology in the assembly line. 6. Ensuring the effective utilization of 4M(Man, Machine , Material, Methods) thought people engagement by kaizen activities. 7. Build up Production leadership structure through Group Leader & Team Leader Concepts implementation 8. Quick Response Quality System implementation by Quality Check Route to reduce rework & Rejection 9. Value Stream Mapping & Process Mapping to reduce waste in the process & set up pull system. 10. Implementation of Continuous Production Flow

Ventura Leatherwear Mfy (BD) Ltd | Jan 2015 - Mar 2019

Lean Industrial Engineer

Implementation of Lean concept in two workshop among 21 assembly line to build the people capability, robust process which visualize the problems in the production system and Implementing counter measure through PDCA. # Facilitated the lean tools implementation and follow in 21 assembly line. # Advance Quality System Implementation # Design , Balancing the assembly line with Yemazumi Team # 5S Methodology & 5S auditor Trainer of the factory # Kaizen Culture establishment & Kaizen leader of the factory # KPI Policy Development & Implementation # Problem Solving Culture # Skill matrix, Process mapping, VSM # Human Value Stream Design, Planning & Implementation of 4 steps SMED concept with a large team including 45 team members which have 31 internal action team members & 14 external action team members. By leading this cross functional team & implementing we are improving the changeover --- 1. Identification of all activities 2. Separate the External & Internal Activities 3. Convert the internal to External activities 4. Simplify and Kaizen # Production Control Unit (PCU) activities monitoring # QCO Problem Solving Culture

LafargeHolcim Bangladesh Limited | Aug 2013 - Aug 2013

Process Engineer Intern

Process Improvement in cement manufacturing process, optimization of process flow among the VRM machine to Concrete silo material handling system. #Material Handling System Design #Inventory Management #Process Improvement #Quality System #Preventive Maintenance & Maintenance Management

Toyo Composite Knit Garments Limited | Jun 2012 - Jun 2012

Industrial Engineer Intern

Working in basic introduction on Lean Manufacturing 7 lean tools and Toyota Production System Philosophy & Principles. Process Mapping, Time & Motion Study, Yamazumi (Line Balancing), Value Stream Mapping, Layout Design etc. #Time Study #Motion and Work Study #Value Stream Mapping #Assembly line Design based on Takt time #Layout design #SMV calculation #Process Mapping # Total Quality Management

My Education

Take a look at my formal education

Bachelor of Science in Engineering, Industrial & Production EngineeringRajshahi University of Engineering & Technology | 2014
Higher Secondary School , ScienceArmed Police Battalion Public School & College, Bogura | 2009
Secondary School , Science Ta'leemul Islam Academy School & College. Joypurhat | 2007

About Me

Salim Reza

Experienced Industrial and Production Engineer with a track record in improving productivity, quality, and reducing costs in manufacturing industries.

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